Plastic coated steel wire is processed with coating a layer of protective PVC, PE or Vinyl powder on the surface of the core wires. Base wires are usually Annealed wire, Galvanized wire, Galfan wires, etc. The coating layer firmly bonded to the wire render the features of anti-aging, anti-corrosion, anti-cracking, long life and other characteristics.
Common Core wires for plastic or powder coated wire:
Galv. wire
Hot dipped galv. wire
Galfan galv. wire
Annealed wire
OUR CAPABILITIES
We offer PVC Coated GI Wires certified to comply to the following standards:
JIS G 3532 SWM-B
JIS G 3532 SWM-N
JIS G 3521
BS EN 10257 – 1 : 1998
BS EN 10244 – 2 : 2001
BS 1052 : 1980
PVC coated galvanized wire: 1.6mm/2.0mm
Tensile Strength: 35-50kgs/mm2
Roll Weight: 500kgs/roll
Packing: Inner Plastic Film and Outer Woven Bag
PVC Coated Electro Galvanised Wire 2.80mm
Specs: 2.0mm/2.8mm
Tensile Strength: 35-50kgs/mm2
Roll Weight: 500kgs/roll
Packing: Inner Plastic Film and Outer Woven Bag
Exported to Mexico
Black annealed pvc coated wire in green
Wire diameter 3 mm after coating.
In 48" and 36" length or in coil.
Plastic coated galvanized wire
Diameter 3.76/4.16mm
Tensile strength 45 to 50 KG/M2
Base wire zinc Coating : 70g/m2
PVC Color - RAL 6005
Specifications BS EN10244 Class C.
Packing in 500KG/Coil
Coil ID : 400-500mm
Plastic powder coated galfan wire, exported to USA market:
Galfan wire (95% zinc, 5% Aluminium alloy wire ) in diameter 0.144
PVC color: Dark green
SPECIFIC APPLICATIONS
Galvanized Iron Wire for Twisting of 1/2'' Chicken Wire Galvanized PVC Coated
Wire Gauge applied:
1.5/2.5MM ( Diameter before pvc coating / after pvc coating）
2.0/3.2MM ( Diameter before pvc coating / after pvc coating）
2.8/4MM ( Diameter before pvc coating / after pvc coating）
3.4/4.75MM ( Diameter before pvc coating / after pvc coating）
For gabion wall construction in Sri
Lanka
Wire
sizes:
2.2/3.2mm ( Core wire before pvc coating / after pvc coating）
2.7/3.7mm ( Core wire before pvc coating / after pvc coating）
3.4/4.4mm ( Core wire before pvc coating / after pvc coating）
Inner core wire - hot dipped galvanized (250gsm)
PVC Color - grey
Pvc coated hanger wire for USA market:
White pvc coated wire hangers 3mm dia. X 40cm
PVC Coated double loop tie wire to USA market:
Iron wire,
Galvanized
Used as tying wire for binding linen bags and cotton bales
Length:140 mm
Wire coated 1.5mm
In red, yellow, blue or green coated
Galvanized PVC Coated Wire,
Green Color, for USA market:
Wire size: 2.5 MM core and
PVC coated
Inside: 2.55mm electro galvanized wire
Outer diameter: 4.2mm outer PVC.
Size exported to Kuwait:
PVC coated wire size 4.88 mm O.D
Core wire, 3.76 mm galvanised
Pvc coated wire to USA market:
Coated wire 2.3mm
Galvanised wire thickness: 1.6mm
White PVC Coating 0.7mm
Blue, black, dark green and other colors available.
Wire forms: Coiled wire, spiral wire
Color: Black, green.
Plastic coated wire for binding and tying: in coils or cut wire
Circular wires
Flat wires
Export to Mexico.
Green coated mild steel florist wire
Size for USA market:
Wires packed in paddle, for floral arranging, also called paddle wire
6# to 30#( from 5.16mm to 0.35mm).
Core wire: High quality low carbon steel wire, annealed wire, galvanized wire.
Core wire: Galvanized Annealed Wire
White and black plastic coated tie, 400m per roll, or cut to length 150 mm
Supplied with twist tying machine and length cutter / cut tool.
Choosing pvc coated wire materials and ROCESSING
Choosing Color Coating Materials: PVC / PE / Vinyl
PVC is the most popular powder for coating wires, as it is relatively low in cost, resilient, fire retardant and possesses good insulating properties. The PVC coating and the inside wire are firmly bonded together to offer a longer service life. High-density hard PVC (vinyl chloride) coating is applied against the corrosion of common acids and alkalis. The service life is up to 12 years, that is several times that of hot and cold galvanized iron wire. The colors can be customized according to customers needs.
The coating materials of PVC, PE, polyvinyl chloride, can be added with anti-UV, anti-aging additives to achieve enhanced properties.
The wire gauge number, tensile strength, elongation, the amount of zinc and other parameters shall be pre-determined before the plastic coating processing. Average tensile strength for the PVC coated wire ranges from 350N/MM2-900N/MM2, elongation ranges from 8% -15%.
Choosing Core Wire Materials:
Electro galvanized core wire
Hot dipped galv. wire
Galfan galv. wire
Annealed galv. wire
Choosing PVC Coatd Wire or Dipped Coating Wire:Differences of PVC coating and PVC dipping
Plastic coating is a technical processing referring to the surface processing of the metal wire. The solid plastic is melt into liquid plastic under high temperature, then the metal wire material is put into plastic flow, it is taken out after certain time. Plastic Dipping is a process referring to the surface treatment on the finished steel wire mesh. Welded or woven wire mesh is treated with PVC dipping to achieve further protection from the weather and better anti-corrosion property.
In general, plastic coating mainly applies to the wire before further weaving or fabricating. The plastic dipping normally applies to the wire mesh processed with the steel wire.
Coating Color:
Common colors: Grass green (light green), dark green (RAL 6005), blue, yellow, gray, white, silver, gold.
General wire diameter with and without plastic coating:
Wire diameter before coating: 0.6mm-4.0mm (wire gauge BWG23-8)
Wire diameter with coating: 0.9mm-5.0mm (BWG20-7)
Plastic layer (0.4mm-1.5mm), wire diameter deviation (+0.05 mm/-0.05mm max)
Choosing Wire Sizes
Common Wire Sizes Before Coating and After
| Wire Guage in BWG | Wire Diameter Before Coated | After Coated | Color |
| 8# | 4.06mm | 4.99mm | Green, gray, white, or as request. |
| 10# | 3.25mm | 4.15mm | Green, gray, white, or as request. |
| 12# | 2.64mm | 3.20mm | Green, gray, white, or as request. |
| 14# | 2.03mm | 2.60mm | Green, gray, white, or as request. |
| 16# | 1.63mm | 2.00mm | Green, gray, white, or as request. |
| 18# | 1.22mm | 1.52mm | Green, gray, white, or as request. |
| 20# | 0.91mm | 1.20mm | Green, gray, white, or as request. |
| 22# | 0.71mm | 1.00mm | Green, gray, white, or as request. |
| 24# | 0.56mm | 0.86mm | Green, gray, white, or as request. |
| 26# | 0.46mm | 0.70mm | Green, gray, white, or as request. |
| 28# | 0.375mm | 0.68mm | Green, gray, white, or as request. |
| 30# | 0.315mm | 0.60mm | Green, gray, white, or as request. |
| 33# | 0.250mm | 0.50mm | Green, gray, white, or as request. |
| 35# | 0.210mm | 0.48mm | Green, gray, white, or as request. |
| Note: Custom sizes and colors acceptable | |||
PVC coated wires are supplied in following packaging:
In big coils: big coils (inside clear plastic and outside woven bag) 100kg, 500 kg, 1000kg single coil
In small coils / rolls: Package in 5kg, 10kgs, 20kgs, 25kg coils or rolls, then in carton, or wooden cases, or customized.
Spool Wire: 1 spool/plastic bag;8bags/box;10boxes/carton or customized.
